Our competencies
OUR PORTFOLIO
With our well-trained specialist staff and our many years of experience (processing of FVK since 1962), we will be pleased to support you in implementing your vision from moulded parts to complex assemblies with a range of services that covers all requirements.
The production of the moulding tools is carried out in our company, which makes us very flexible and enables us to fully meet the needs of our customers. Our 3 mould storage facilities guarantee professional storage. Our range of services also includes finishing by the in-house painting department as well as a good existing network of innovative paint shops.
In the finishing department we offer a complex component construction where customer-specific quality controls are carried out. We guarantee thorough and correct quality management documentation in accordance with DIN EN ISO 9001.
PROCESS EVALUATION
We offer you the "complete programme" for your projects in the field of fibre composites and help you to select the optimum manufacturing process for your product.
Construction and design with 3D CAD
We attach great importance to economically and ecologically sensible constructions. We can guarantee you this through our sound specialist knowledge and many years of experience.
we work with you:
Required data formate:
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Step-Dateien, Parasolid-Dateien und Solidworks Dateiformate.
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CNC Bearbeitung 5-achhsig bis X=4000, Y=2000, =1100 m
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PROTOTYPES
We produce hand samples and functional models at short notice. This gives you, the customer, the opportunity to obtain important decision bases for later series production without high costs.
Mould making
CAD/CAM supported milling centers, both 3-axis and 5-axis, allow the production of molds and gauges made of wood, aluminum, steel and plastics.
We work with:
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PROCESSING METHODS
Hand laminate; RIM/RTM/RTM light; wet pressing; carbon fibre/carbon; PUR low pressure casting
FVK materials:
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Fibres: Glass (GFK) Carbon Kevlar / Aramid natural fibres (basalt, sisal, hemp)
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Resins: Polyester, vinyl ester, epoxy, polyurethane, polyurea, phenols
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Fire protection: EN 45 5 45 HL 3 1 R17 R22
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Glue: Today A 3, from 2018 A2
MACHINING OF COMPONENT
Thanks to our CAD/CAM systems Solidworks and FeatureCam, we are able to machine your components to exact dimensions. With our 5-axis milling centres it is possible to machine the components 5-axis simultaneous
up to max. X = 4000 mm, Y = 2000 mm, Z = 1100 mm.
GRAFTING
The refinement by our painting department as well as a good existing network to innovative paint shops enables us to deliver cleanly painted components with and without structure, high gloss or matt, just as you wish.
FINISHING
In the final production we offer a complex component construction in which customer-specific quality controls are carried out.
QSW system: currently ISO 9002 equivalent, from mid-2018 ISO 9001:2015 (certification in progress)
Additional parts that are delivered by you or purchased by us are professionally assembled and bonded in our specially equipped final assembly department.
Bonding: currently bonding class A 3, from mid-2018 bonding class A2 (our employees are trained accordingly).
DELIVERY SERVICE
We are happy to deliver or organize the transport for your components so that they can be delivered on time.
Our vehicle has a loading area of 4000 x 2000 x 2200 mm. A trailer with a loading area of 3000 x 2000 x 2500 mm is also available.
We are excited of you to contact us.